WE ARE CERTIFIED PROVIDERS OF

Industrial Solutions

In the past 20 years, VIPO a.s. has established itself as a leading manufacturer of automatic bead winding production lines. Based on the requirements of its customers and taking into account the trends in the tyre industry, in addition to continuously improving the existing lines, in 2014 VIPO a.s. started to invest in the development and acquisition of services-oriented services aimed at increasing production efficiency, in particular by reducing the time of line settings and maintenance, improving production quality and maintaining best practice directly in the factories and all of this in the most comprehensible form suitable for newly recruited workers as well.

VIPO

SMM

Our inhouse solution for monitoring, training and maintenance for industrial applications. It provides digital documentation, 360° View of machines, Inquiry system, Live data monitoring and more

 

ICONICS

Genesis64

GENESIS64™ is an advanced HMI/SCADA solution suite designed for Microsoft operating systems. ICONICS GENESIS64 suite delivers unparalleled performance with OPC, BACnet, Modbus, and open standard database connectivity. The GENESIS64 suite provides connectivity

 

PTC

ThingWorx

PTC’s ThingWorx IIoT platform is designed for rapidly developing industrial IoT solutions, with the ability to scale securely from the cloud to the edge.

 

LEARN MORE ABOUT

VIPO a.s.

Innovative Modern ISO certified

Modern organizations cannot expect to stay ahead of the competition without accepting of Industry 4.0. The digitalisation of the work environment imposes new requirements on qualifications and capabilities of employees. Our Smart Maintenance Module helps workers to become a strategic part of the self-optimizing maintenance system, which thus could be a profit centre enhancing the competitiveness of the company.

Peter Duchovič – CEO, VIPO a.s.

WE ARE PROVIDERS OF

Digital Competence Services

  1. Advanced Condition Monitoring (ACM) – advanced condition monitoring including predictive maintenance (Regression Analysis and Neural Networks);
  2. Rapid Action Supporting System (RASS) – enabling rapid problem localization and immediate search for the necessary methodology and documentation using 3D scans, including the development and preservation of Best Practice;
  3. Staff training – using multi-view instructional videos, respectively 3D virtual trainings and optimization principles of Quick Changeover (SMED), Poka-Yoke and ergonomic and safety principles.
Faults & Alarms

Condition Monitoring

Analytics & Neural network

Data processing

Visualisation

Dashboards

360° Panoramas

Indoorviewer

Augumented reality

Remote Assistance

Analysing & Optimalization

Process improvements

Virtual Training

Virtual reality

Knowledge base

Troubleshooting

CHECKOUT OUR

Customer’s use cases

Still not convinced? Contact us to learn more about how we managed to solve our customer’s issues.

Main Head Office
VIPO a.s.

Gen. Svobodu 1069/4,
95801 Partizánske
Slovak republic

You can reach as
VIPO a.s.

 
+421/38 536 1530

Registration IDs

Company ID: 31409911
TAX ID: 2020417630
VAT ID: SK2020417630


Business Register of the District Court Trenčín,
Section: Sa, Insert No. 10480/R

VIPO a.s.

Visit our company website

Visit vipo.sk

DO YOU WANT MORE INFORMATION?

Contact Us


Condition MonitoringData analysisVisualisationIndoorviewer/PanoramasDocumentation/Inquiry systemRemote Assistance/ARAnalysing/OptiomalisationVirtual training VRTrouble shootingOther

We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.

Condition Monitoring

Advanced Condition Monitoring is based on acquiring online data needed for the evaluation of technical statuses and wear of the components of a bead winding device by measuring respective physical quantities as well as for monitoring functionality of the device by measuring qualitative parameters of production.

  • Data capture from sensors, PLC (OPC UA/DA connectivity)
  • Real-time and historical data (thousands of values logged per second)
  • High speed logging
  • Vibration monitoring and diagnostics
  • Performance calculations
  • Powerful visualization capabilities
  • Various types of sensors

We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.

Data processing

Analysis of current and historical information along with the relationship of symptoms and causes and the implementation of probability algorithms in the event of fluctuations from the optimum values of the manufacturing system to provide guidance to the user and to reduce the average time for diagnosis and repair.

  • Data Mining, Drill-Down & Big Data
  • Real data and analytics of multi-correlation analysis
  • Vibromonitoring and predictive maintenance
  • Fault detection, fault diagnostics & fault prediction
  • Saves costs per employee
  • Monitor and predict equipment performance
  • Detect issues before failure occurs

We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.

Visualisation

Development of an interactive and intuitive system to increase operational efficiency, enabling the online user to access technical documentation at the moment and perform adequate operator / service intervention (due to unusual emergency situations and employee fluctuations) through the digital / 3D model of the device.

  • Browser-based application for visualisation of machine data as high resolution images
  • Measurement tool for outline and calculation of workspace
  • Routing and navigation within shop floors
  • Condition based maintenance
  • Event and alert management
  • Native alarm analytics
  • Information transparency & interconnection of sensors and documentation
  • All documentation interconnected with spare part lists and ordering as option at one place
  • Operating, maintenance, lubrication plans
  • Real data
  • Customized user interface
  • Personalised daily tasks via one platform
  • ICONICS – GENESIS64
  • PTC – THINGWORX

We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.

Indoorviewer

Development of an interactive and intuitive system to increase operational efficiency, enabling the online user to access technical documentation at the moment and perform adequate operator / service intervention (due to unusual emergency situations and employee fluctuations) through the digital / 3D model of the device.

  • Browser-based application for visualization of machine data as high resolution images
  • Measurement tool for outline and calculation of workspace
  • Routing and navigation within shop floors
  • Event and alert management
  • Information transparency
  • All documentation interconnected with BOM
  • Operating, maintenance, lubrication plans
  • Real data
  • Customized user interface
  • Personalized daily tasks via one platform

We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.

Documentation & Inquiry

Complete machine and electrical documentation (including BOM), accompanying documentation with operating and maintenance instructions in one place. The spare part querying system allows you to access the documentation based on predefined user groups, insert selected SPs into the virtual basket, generate queries. Selected machine parts linked with specific machine lubrication instructions (incl. time intervals) and the type of lubricants – generating worker-targeted alerts

We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.

Remote assistance

Remote assistance is especially useful when you need to remedy a problem / failure thanks to the expert advice / engineer from the supplier. Via secured communication you call, share your screen, use virtual tools for drawing and highlighting.

The most preferred hardware options are:

  • Voice commands defined automatically by the text of the button
  • Mute Microphone
  • Hang Call
  • Share Screenshot
  • Incomming Call
  • Push Notification
  • Faster Time-to-Value for AR
  • Quickly create and share expert procedural guidance from start to finish, without the need for CAD data, pre-existing assets, or development efforts.
  • Easier Expert Content Creation
  • Subject matter experts can record step-by-step instructions hands-free, while they work, making sure high-value expertise doesn’t disappear upon retirement or job transitions.
  • Spatial Location Awareness
  • Improve accuracy, safety, and efficiency by connecting each step of a procedure to specific locations and objects as required for task completion.
  • Drag-and-drop your captured steps, additional content and multiple procedures in the purpose-built procedure editor and keep it up-to-date dynamically for multiple formats.
  • Edit, Enhance, & Deliver

We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.

Process improvements

  • Assistance in solving qualification problems and technological prowess of workers due to staff turnover
  • Integration of principles: Best practice / Poka-yoke / SMED
  • Ergonomic and safety principles of work
  • More precise and professional maintenance intervention
  • Replacement of work, maintenance instructions in paper form
  • Speeding up the process of training new employees by more than 1/3
  • Generating Statistics – Proven and Regular Training of Workers

We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.

Virtual reality

Creation of a revised training model (virtual reality) designed for the comprehensive acquisition of theoretical and practical knowledge related to the use of the production system.

  • Reduction of safety risks
  • Rise of production quality
  • Rise of operators’ qualification
  • Rise of productivity
  • Removal of ineffective activities
  • Screening of professional skills of trained employees with the ability to connect training results with a reward system
  • Robotic cell entrance procedures
  • Multiple robot controls interfaces
  • Virtual PLC touch interaction
  • Inverse kinematics for robots
  • Industrial robot calibration procedures training
  • Focused on final product inspection procedures
  • Wide range of damage and imperfections can be visualized and simulated
  • System helps an employee to learn and practice the correct inspection procedure
  • Training of precise assembly procedures in a virtual environment
  • Reducing production ramp up time for a new product
  • Virtual world is powered by realistic physics engine (collisions, cables, joints, soft objects, fluids)
  • Learning the correct factory navigation routes
  • System teaches an employee how to proceed with material loading and unloading
  • Statistical evaluation of trainee performance
  • Training in virtual copy

We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.

Troubleshooting

The main service that VIPO a.s. offers to its customers for supporting the challenges of 2020 is the complex system that is aimed to save time when changing production technology settings, as well as performing service tasks. At the same time, the system contributes to reducing the number of scraps and also enables customers to develop and fully exploit their best know-how.

As plant equipment and operations become more complicated, maintenance technicians are required to have troubleshooting skills and a broad working knowledge.

A knowledge-based system is a form of artificial intelligence (AI) that focuses on capturing the knowledge of experts to support decision-making of maintenance / operators staff. The ususal architecture of a knowledge-based system includes a knowledge base and an inference engine which informs its problem-solving method. The knowledge base includes a collection of essential  information at particular sector – data, alerts… The inference engine deduces insights from the information housed in the knowledge base.

We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.