Condition Monitoring

Advanced Condition Monitoring is based on acquiring online data needed for the evaluation of technical statuses and wear of the components of a bead winding device by measuring respective physical quantities as well as for monitoring functionality of the device by measuring qualitative parameters of production.

Features

Data capture from sensors, PLC (OPC UA/DA connectivity)
Real-time and historical data (thousands of values logged per second)
High speed logging
Vibration monitoring and diagnostics
Performance calculations
Powerful visualization capabilities
Various types of sensors

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We process your personal data provided in the contact form based on the legitimate interest of the controller, pursuant to point (f) of Article 6 (1) of regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data Protection Regulation). Learn more.

Data processing

Analysis of current and historical information along with the relationship of symptoms and causes and the implementation of probability algorithms in the event of fluctuations from the optimum values of the manufacturing system to provide guidance to the user and to reduce the average time for diagnosis and repair.

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Data Mining, Drill-Down & Big Data
Real data and analytics of multi-correlation analysis
Vibromonitoring and predictive maintenance
Fault detection, fault diagnostics & fault prediction
Saves costs per employee
Monitor and predict equipment performance
Detect issues before failure occurs

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Visualisation

Development of an interactive and intuitive system to increase operational efficiency, enabling the online user to access technical documentation at the moment and perform adequate operator / service intervention (due to unusual emergency situations and employee fluctuations) through the digital / 3D model of the device.

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Browser-based application for visualisation of machine data as high resolution images
Measurement tool for outline and calculation of workspace
Routing and navigation within shop floors
Condition based maintenance
Event and alert management
Native alarm analytics
Information transparency & interconnection of sensors and documentation
All documentation interconnected with spare part lists and ordering as option at one place
Operating, maintenance, lubrication plans
Real data
Customized user interface
Personalised daily tasks via one platform

Solutions

ICONICS – GENESIS64
PTC – THINGWORX

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Indoorviewer

Features

Browser-based application for visualization of machine data as high resolution images
Measurement tool for outline and calculation of workspace
Routing and navigation within shop floors
Event and alert management
Information transparency
All documentation interconnected with BOM
Operating, maintenance, lubrication plans
Real data
Customized user interface
Personalized daily tasks via one platform

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Documentation & Inquiry

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Complete machine and electrical documentation (including BOM), accompanying documentation with operating and maintenance instructions in one place. The spare part querying system allows you to access the documentation based on predefined user groups, insert selected SPs into the virtual basket, generate queries. Selected machine parts linked with specific machine lubrication instructions (incl. time intervals) and the type of lubricants – generating worker-targeted alerts

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Remote assistance

Remote assistance is especially useful when you need to remedy a problem / failure thanks to the expert advice / engineer from the supplier. Via secured communication you call, share your screen, use virtual tools for drawing and highlighting.

The most preferred hardware options are:

Realwear by ICONICS

Voice commands defined automatically by the text of the button
Mute Microphone
Hang Call
Share Screenshot
Incomming Call
Push Notification

Hololens2 by PTC

Faster Time-to-Value for AR
Quickly create and share expert procedural guidance from start to finish, without the need for CAD data, pre-existing assets, or development efforts.
Easier Expert Content Creation
Subject matter experts can record step-by-step instructions hands-free, while they work, making sure high-value expertise doesn’t disappear upon retirement or job transitions.
Spatial Location Awareness
Improve accuracy, safety, and efficiency by connecting each step of a procedure to specific locations and objects as required for task completion.
Drag-and-drop your captured steps, additional content and multiple procedures in the purpose-built procedure editor and keep it up-to-date dynamically for multiple formats.
Edit, Enhance, & Deliver
Learn more at www.ptc.com/augmented-reality

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Process improvements

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Assistance in solving qualification problems and technological prowess of workers due to staff turnover
Integration of principles: Best practice / Poka-yoke / SMED
Ergonomic and safety principles of work
More precise and professional maintenance intervention
Replacement of work, maintenance instructions in paper form
Speeding up the process of training new employees by more than 1/3
Generating Statistics – Proven and Regular Training of Workers

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Virtual reality

Creation of a revised training model (virtual reality) designed for the comprehensive acquisition of theoretical and practical knowledge related to the use of the production system.

Benefits

Reduction of safety risks
Rise of production quality
Rise of operators’ qualification
Rise of productivity
Removal of ineffective activities
Screening of professional skills of trained employees with the ability to connect training results with a reward system

Maintenance

Robotic cell entrance procedures
Multiple robot controls interfaces
Virtual PLC touch interaction
Inverse kinematics for robots
Industrial robot calibration procedures training

Quality

Focused on final product inspection procedures
Wide range of damage and imperfections can be visualized and simulated
System helps an employee to learn and practice the correct inspection procedure

Assembly

Training of precise assembly procedures in a virtual environment
Reducing production ramp up time for a new product
Virtual world is powered by realistic physics engine (collisions, cables, joints, soft objects, fluids)

Logistics

Learning the correct factory navigation routes
System teaches an employee how to proceed with material loading and unloading
Statistical evaluation of trainee performance
Training in virtual copy

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Troubleshooting

The main service that VIPO a.s. offers to its customers for supporting the challenges of 2020 is the complex system that is aimed to save time when changing production technology settings, as well as performing service tasks. At the same time, the system contributes to reducing the number of scraps and also enables customers to develop and fully exploit their best know-how.

Troubleshoting

As plant equipment and operations become more complicated, maintenance technicians are required to have troubleshooting skills and a broad working knowledge.

Knowledge base

A knowledge-based system is a form of artificial intelligence (AI) that focuses on capturing the knowledge of experts to support decision-making of maintenance / operators staff. The ususal architecture of a knowledge-based system includes a knowledge base and an inference engine which informs its problem-solving method. The knowledge base includes a collection of essential information at particular sector – data, alerts… The inference engine deduces insights from the information housed in the knowledge base.

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WE ARE CERTIFIED PROVIDERS OF

Industrial Solutions

VIPO

ICONICS

PTC

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VIPO a.s.

Innovative Modern ISO certified

WE ARE PROVIDERS OF

Digital Competence Services

Faults & Alarms

Analytics & Neural network

Visualisation

360° Panoramas

Digitalization

Augumented reality

Analysing & Optimalization

Virtual Training

Knowledge base

Condition Monitoring

Data processing

Visualisation

Indoorviewer

Documentation & Inquiry

Remote assistance

Process improvements

Virtual reality

Troubleshooting

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